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Industry leader champions TrayCycle boxes for 35 percent less shrink at retail

By
Keith Loria

ravePaper, Pulp and Film is a family-owned paper converting business in Fresno, CA, dedicated to producing sustainable packaging solutions. This independent company specializes in a variety of paper boxes designed for the retail of fruits and vegetables. By collaborating closely with customers, it identifies mutually beneficial opportunities and offers tailored solutions for replacing traditional clamshell packaging for growers, shippers and packers.

One of its most in-demand solutions is the TrayCycle Box, a 100 percent compostable, recyclable and PFAS-free fiber product.

“We created this new product, a paper box, where we can pack all types of products for the retailers,” said Tal Cloud, president of the Fresno, CA-based company, who has been in the ag business for almost four decades. “The four pack and six pack Apples were the first we focused on with Paper band and UPC code specific to the variety in the box, and now we are packing avocados, apricots, tomatoes and anything that’s been put in a clamshell in our fiber boxes.”

Additionally, Paper, Pulp and Film’s fiber box solutions offer bold graphics and printing allowing for more brand-ID awareness than when it’s packed in a poly clamshell.

“We also have multiple ways to close the package while still making the fruit inside visible,” Cloud said. “The fiber box allows for a variety of options for closing the package while allowing for QA inspections, including paper or plastic banding, a linerless label with or without window, a partial adhesive label, field pack closures, flow wrap, interior tray seal, as well as open and handle top.”

At the 2024 Organic Produce Summit, West Mathison, president of Stemilt Growers explained the UPC vs. PLU advantage of having the product in a banded box and championed the need for cleaner data and the easier ability to scan boxes over bags.

“Produce has always been difficult to read because of that, but it’s kind of sad to see some organic fruits going into a plastic bag, right?” he said. “This is a pet peeve of mine—we got there, we worked so hard to handpick this fruit and keep the fruit from bruising and everything. And then we stick in a three-pound poly bag. What’s the appeal?”

He talked about how growers and retailers are both at fault for trying to beat the price down, but for approximately eight cents more, a higher level can be achieved.

“They learn more about the product. And it’s more exciting than just a display full of plastic bags,” Matthews said. “Some people out there have nice plastic bags. Some of you do a good job. But we need to think of how we upsell this a little bit and get people excited about the product. And I think that’s super important.”

This is something growing in demand by customers as fiber boxes allow more product branding than poly clams, and with UPC codes on the physical package, the fiber box is very easy for self-checkout and the scanners at the store.

“When you do a four pack of apples, for example, there’s very little spoilage for the retailer because it’s a fixed-weight pack that is sold at a price per pack or per pound, but there’s not people touching the fruit and being picked through,” Cloud said. Also during the Organic Produce Summit, Daniel Spivey, director of fruit at Sprouts Farmers Market, talked about the growing demand for organics and how the TrayCycle Box does more than just provide advertising for the customer, but helps to reduce shrink by as much as 35 percent, plus they are easier to scan at checkout then the PLUs of individual fruit. He offered an example of a retailer who thanks to the innovation was up 70 percent over bulk organic.

“So, a UPC-driven item has been able to take someone who’s really just average at organic and they now have really good integrity,” he said.

And best of all, there’s less shrinkage with a fixed count and weight packages than bulk sale, making it more efficient for the consumer and the retailer.

Keith Loria

Keith Loria

About Keith Loria  |  email

A graduate of the University of Miami, Keith Loria is a D.C.-based award-winning journalist who has been writing for major publications for close to 20 years on topics as diverse as real estate, food and sports. He started his career with the Associated Press and has held high editorial positions at magazines aimed at healthcare, sports and technology. When not busy writing, he can be found enjoying time with his wife, Patricia, and two daughters, Jordan and Cassidy.

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